By Devyora
Our Facility

Manufacturing

Factory Overview

50,000 sq ft
of precision

Our integrated facility houses mould-making, casting, curing, finishing and quality inspection under one roof — giving us full control from drawing to dispatch.

Factory — Aerial
Manufacturing Process
01Drawing reviewArchitect's drawings are studied for production feasibility, tolerances and finish requirements.
01Drawing reviewArchitect's drawings are studied for production feasibility, tolerances and finish requirements.
02Mould makingCNC-cut master patterns translated into silicone or fibreglass moulds for repeated casting.
02Mould makingCNC-cut master patterns translated into silicone or fibreglass moulds for repeated casting.
03CastingGRC spray-up, FRP hand-lay or terracotta extrusion — material-specific processes under controlled conditions.
03CastingGRC spray-up, FRP hand-lay or terracotta extrusion — material-specific processes under controlled conditions.
04CuringTemperature and humidity-controlled curing to achieve design strength and dimensional stability.
04CuringTemperature and humidity-controlled curing to achieve design strength and dimensional stability.
05FinishingAcid-etching, sandblasting, polishing, coating or painting to the specified surface.
05FinishingAcid-etching, sandblasting, polishing, coating or painting to the specified surface.
06QC & dispatchDimensional check, surface inspection and strength testing before packing and site delivery.
06QC & dispatchDimensional check, surface inspection and strength testing before packing and site delivery.
Quality Standards

Every piece tested,
every batch certified

Flexural strength≥ 18 MPa (GRC)
Flexural strength≥ 18 MPa (GRC)
Water absorption< 12%
Water absorption< 12%
Fire ratingClass A1 / A2
Fire ratingClass A1 / A2
Dimensional tolerance± 2mm
Dimensional tolerance± 2mm
Infrastructure
50KSq ft integrated facility
50KSq ft integrated facility
6Production bays
6Production bays
120+Skilled craftsmen
120+Skilled craftsmen
500+Projects delivered
500+Projects delivered
14KPanels per month capacity
14KPanels per month capacity
18Years of operation
18Years of operation
Certifications
ISO 9001:2015Quality Management
ISO 9001:2015Quality Management
ISO 14001:2015Environmental Management
ISO 14001:2015Environmental Management
GRIHA CompliantGreen Building
GRIHA CompliantGreen Building
BIS CertifiedBureau of Indian Standards
BIS CertifiedBureau of Indian Standards

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See our processes firsthand. We welcome architects, specifiers and developers.

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